Forging Process
Slug Cutting - Raw materials are cut to precise lengths (slugs) based on specifications determined by our technical team.
Heat - Induction Heating: An electromagnetic field within a coil to heat slugs efficiently, tailored to their diameter.
Gas Heating: Slugs move through a furnace on a belt at controlled speeds for uniform heat absorption.
Temperature Verification: An optical pyrometer ensures optimal forging temperature is reached in both methods.
Forging - The heated slug is placed in the die. A press forces the material into shape, and ejector pins remove the forged part by pushing on excess flash material.
Trimming
Excess flash is removed in a trim press using a sharp-edged die. Trimmed material is recycled, and the part moves to finishing.
Finishing
Surface finishes include blasting or vibratory for brass, bronze, and copper; aluminum parts may be etched to remove surface oxides.
Machining
Precision machining is available for customers requiring fully machined components.
